5-AXIS CNC Wire Cut EDM.
(AWT-with Auto Wire Threading System)

PRODUCT APPLICATION :
High-Precision Metal Molds, Automobile and Motorcycle Molds, 3C, Parts Cutting.


CW Sample:

 

CW Client:

 
A Equipped a semi-automatic wire feeding system, brass wire range from Φ0.20~Φ0.30mm diameter, and the submerge type work-tank.
B With automatic conductivity control system and water coolant system offering best dielectric condition for wire cutting (submerged type).
C With AC Servo motors mounted directly onto the ballscrews and using linear guide ways for X, Y, U, V, Z axes traverses, high accuracy of positioning and repeatability are obtained, and movements havebeen calibrated by laser measurement.
D The U-V axes head has been designed for high rigidity and stability ensuring high precision taper cutting.
E Using a stainless steel work table with adjust-ableslide design, different shapes and sizes of workpiece can be mounted for machining.
F Equipped with a good filter and ion exchange resin treatment system to ensure clear water, and three high pressure pumps designed to deliver a powerful jet of dust-free fluid.
G The machine body is made from high quality heat-treated and stress-relieved Meehanite cast iron for superior stability and rigidity. Symmetrical design ensures even distribution due to load and heat deformation.
H Equipped with a semi-automatic wire feeding system where the lower arm has a water-jet type of wire-carring device.
 

FEATURE:

MULTI FUNCTIONS: 1.By inputting the wire diameter , workpiece material & thickness , and desired surface finish , optimum cutting conditions are automatically generated from memory.
2.It is possible to carryout the machining conditions of second, third, fourth cutting; the second cutting easily obtained by using the retrace function.
WIRE BREAKAGE RECOVERY: 1.In case of wire breakage during machining, just pressbutton and wire returns to start point.By ressingbutton , wire will move rapidly retracing machining path back to that point.
WATER COOLING CONTROL: 1.The inverter control for pump and water coolant unit keep the thermal balance on every part of the machine and lowexpansion of material in submerged machining.
WIRE FEEDING: 1.Operator has only to pass wire through lower nozzle guide and wire will be taken by the water-jet wire-collecting device to the collector.
2. Equipped power mos-transistor circuit system. max. out-put current 25 ampere .
REMOTE CONTROL BOX: 1.For the convenience of operator , the remote control box contains many of the functions required for set-up.
2.PC-base designed, CNC Controller with IPC, used G.M. NC-code edit. standard with  USB and LAN-interface. 
 
 

CNC FUNCTION

Mirror image Hold point return Chinese/English display Pitch error compensation
Backlash compensation Retrace function Stored stroke limit Software limit
Diagnostic function Machine lock Single block Inch/metric conversion
Automatic positioning Optional stop Block stop Start point return
Automatic power recover Cutting path display Axis exchange Reference point return
Program editing, copy, delete Parallel compensation Trace function Dry run
Background edit Top and bottom different machining Optional block skip aper cutting
LAN interface Manual data input(MDI) corner R  
 

MACHINE UNIT SPECIFICATION :

ITEM CW-10 CW-30 CW-40 CW-50 CW-70

Machining method

Submerged or Flushing

Max.workpiece size
(WxDxH)(mm)

680x420x150

780x500x250

880x500x250

1,000x690x300

1,200x790x300

Max. workpiece weight

250kg

500kg

550kg

800kg

1,000kg

X,Y axes travel(mm)

300x200

400x300

500x300

600x400

800x500

Z axis travel(mm)

150

250

250

300

300

U,V axes travel(mm)

60x60

100x100

100x100

120x120

120x120

X-Y axis feed rate

Max. 900mm/min

Drive motor
(X, Y, U, V)

AC Servo Motor

Wire diameter
(standard)

ø0.25mm(ø0.15 - 0.3)

Wire tension

200-2500gf

Wire feeding speed

0-15m/min

Best surface roughness

Ra0.65 um

Max. taper angle

±15°/80 (OPT.±21°/100)

Max.wire bobbin weight

(S)850x573x375
(F)920x573x400

(S)970x719x510
(F)1040x719x450

(S)1070x719x480
(F)1140x719x450

(S)1136x900x530
(F)1272x862x480

1492x972x480

Machine weight

1500kg

2200kg

2400kg

2800kg

4100kg

※Specifications subject to change without notice
 

WORKING FLUID SUPPLY UNIT (FILTERING UNIT):

ITEM CW-10 CW-30 CW-40 CW-50 CW-70

Filter tank capacity(liter)

480/420

690/420

830/420

1215/420

420

Filter element

Paper filters

lon exchange resin

15

Conductivity control

Standard

Fluid temperature control

Auto

Outside dimension
(WxHxD)(mm)

S)1100x1400x1290
(F)950x1400x1290

(S)1100x1570x1290
(F)950x1400x1290

S)1150x1820x1360
(F)950x1400x1290

(S)1200x1800x1470
(F)950x1400x1290

950x1400x1290

Net weight

200kg

250kg

260kg

280kg

280kg

※Specifications subject to change without notice
 
POWER SUPPLY UNIT  
Circuit system Power MOS transistor
Max. output current 25A
IP select 10 steps
Off time select 50 steps
CNC CONTROL UNIT  
I/O device Keyboard, USB,LAN Port
Display type 15" LCD-TFT
Control system IPC, close loop software servo system
Control axis X, Y, Z, U, V, (Z axis by NC positioning) 
Setting unit 0.001mm
Max. command value ±9999.999mm
Setting unit 0.001mm
Interpolation Linear/Circular
Command system Abs./lnc.
Machining feed control Servo/Const. Feed
scaling 0.001-9999.999
Auto 2nd cut system Re-trace and auto changed machining data
Machining condition memory 0-255
Outside dimensions(WxDxH) 600x870x1850mm
Total AC power input 3ø220V±10% / 13KVA
 

STANDARD ACCESSORIES

1 Automatic vertical alignment jig 1 set
2 Wire guider(0.25mm) & Wire 1 set
3 Water filtering system 1 set
4 Remote controller 1 set
5 Tool box 1 set

OPTIONAL ACCESSORIES

1 Water coolant unit.
2 AVR-Auto. Voltage Regulator unit.
3 Die guides , water nozzle.
4 WT cam system software.
5 AC Power(Non-Electrolytic Cutting).
6 AWT-Auto wire thread system.



Copyright © 2022 . Designed By J&M